Is 16mm webbing strong enough for rescue?

The post tackles a practical question for backcountry rescue teams: is 16mm tubular webbing strong enough for anchor rigging, given the appeal of reducing weight in a rescue kit? To find out, the team ran a series of pull tests comparing different wrap-and-pull configurations — Wrap 1 Pull 1, Wrap 2 Pull 2, Wrap 2 Pull 1, and Wrap 3 Pull 2 — across several real-world surfaces: pins, carabiners, smooth rock, sharp rock, and edge-protected sharp rock. A baseline was first established using 25mm webbing before switching to the thinner 16mm webbing to see how it held up.

Webbing anchors testing

For backcountry rescue, the aim is to use lighter-weight gear balanced with functionality and performance.
“Does 16mm tubular webbing have sufficient strength for anchor rigging in backcountry rescue?”
To answer this question, we undertook a series of functional tests on pins, carabiners, smooth rock, sharp rock, and edge protectors.
We tested the variations Wrap 1 Pull 1 (W1P1), Wrap 2 Pull 2 (W2P2), Wrap 2 Pull 1 (W2P1) and Wrap 3 Pull 2 (W3P2) as shown below.

25mm webbing anchors testing

As a baseline for comparison, we started by testing 25mm webbing.

Edelrid X Tube 25mm tubular webbing specs

  • Weight: 43 g/m
  • Strength: 20 kN
  • Materials: Nylon
  • Standards: EN 565
  • Manufacturer: edelrid.com

Testing between 30mm pin and 12mm pin/carabiner

Joined with a tape bend

Average of 3 tests, 100mm/min

  • Wrap 1 Pull 1 = 27.98kN (70%)
  • Wrap 2 Pull 2 = 38.06kN (48%)
  • Wrap 2 Pull 1 = 33.36kN
  • Wrap 3 Pull 2 = 40.08kN

16mm webbing anchors testing

Aspiring 16mm tubular webbing specs

  • Weight: 34 g/m
  • Strength: 12.5 kN
  • Materials: Nylon
  • Standards: EN 565
  • Manufacturer: aspiring.co.nz

Testing between 30mm and 12mm pins

Joined with a tape bend

Average of 3 tests, 100mm/min

  • Wrap 1 Pull 1 = 20.16kN (81%)
  • Wrap 2 Pull 2 = 34.26kN (69%)
  • Wrap 2 Pull 1 = 20.80kN
  • Wrap 3 Pull 2 = 36.62kN

Tested between a smooth rock and a 12mm pin

Joined with a tape bend

An average of 3 tests, 100mm/min

  • Wrap 1 Pull 1 = 19.61kN (78%)
  • Wrap 2 Pull 2 = 29.69kN (59%)
  • Wrap 2 Pull 1 = 18.31kN
  • Wrap 3 Pull 2 = 33.52kN

Tested between a sharp rock and a 12mm pin

Joined with a tape bend, average of 3 tests, 100mm/min

  • Wrap 1 Pull 1 = 9.76kN (39%)
  • Wrap 2 Pull 2 = 19.13kN (38%)
  • Wrap 2 Pull 1 = 9.31kN
  • Wrap 3 Pull 2 = 18.55kN

Tested between a sharp rock/rope protector and a 12mm pin

Joined with a tape bend, average of 3 tests, 100mm/min

  • Wrap 1 Pull 1 = 18.73kN (75%)
  • Wrap 2 Pull 2 = 35.09kN (70%)
  • Wrap 2 Pull 1 = 20.20kN
  • Wrap 3 Pull 2 = 32.48kN

Conclusions

The testing shows that the 16mm tubular webbing is suitable for lightweight rescue as:

  • Single-strand variations (W1P1, W2P1) on smooth objects break around the same minimum breaking strength as a 10mm static rope with a figure-8 on a bight (18kN).
  • Two-strand variations (W2P2, W3P2) onto smooth objects break, on average, over 30kn, greater than commonly used lightweight HMS aluminium carabiners, such as the CT Warlock HMS at 23kN.
  • Where sharp edges exist, edge protection must be used to restore minimum breaking strength to similar values to smooth objects.

Please carefully consider the information presented here and make your judgment based on where you operate, the team’s skill level, and whether lighter-weight webbing is the right choice.

This post is only a summary of the results. Check out the testing report below for more in-depth information and analysis.

Frequently Asked Questions

Question
  • We also use a rope to make these configurations. Can you do a similar test with an 8mm nylon cord?
Answer
  • We have done some testing with an 8mm cord around pins in the Canyon Rescue Rope Testing post.
  • We have done some testing for drilled threads using a nylon 8mm cord. The only material that survives around sharp edges is a cord with Dyneema or Kevlar in the sheath. See the post; Rock Thread and V-thread Testing 2021

Disclaimer

SUMMARY: This post is not an instructional guide. Use at your own risk. We assume no responsibility or liability for any errors or omissions. Testing was under controlled conditions with a limited set of equipment. The views, information, or opinions expressed in the post are solely those of the author.

For the full disclaimer click HERE

Related Posts

Friction

Does a smaller radius have more friction?

The post tackles a common assumption in rope work: that a smaller-radius device — a carabiner, mallion rapide, or belay device — produces more friction on a rope than a larger one, since the rope is thought to have more internal resistance as the radius decreases. To find out if this holds up, the team ran friction tests comparing stainless steel mallion rapides at 12mm, 10mm, 8mm, and 7mm, all using the same 8mm static rope. The results are checked against the Capstan Equation, which doesn’t include radius as a factor in the first place.

Read More »
Which has more friction One Carabiner or Two
Friction

Which Has More Friction, One Carabiner or Two?

With rope diameters trending smaller, there’s a common claim that two carabiners create more friction than one for a Munter hitch or a belay device like the Reverso. This post tests that claim across three stages: measuring the coefficient of friction directly, running slow-pull tests on different devices, and finally trying it out on a practical 10m abseil, using both round and frame-style carabiners.

Read More »

Get the
top 5 rescue
checklist

Moments away

Want to be ready for rescue?

Get clarity, organised and practised